Neilsoft offers a suite of engineering services for industry equipment & machinery applications in multiple sectors: Food & Beverages, Pharmaceuticals, Oil & Gas, Chemicals, Mining & Metals, Pulp & Paper. We support our clients in product & process improvement engineering development for Process equipment, Packaging & Conveying equipment, Converting machines, Bulk material handling systems and production lines for primary & secondary packaging.

Neilsoft works with reputed global clients in product development, detail engineering packages for construction, process improvements, and world-wide installation & commissioning support. Leveraging our mature global delivery model, good domain understanding, engineering talent pool, and expertise in latest CAD/CAE tools, we have supported clients on projects for engineering & installing production lines in new geographies, both green-field or brown-field. Our engineering teams work as an extension to our client’s engineering office, supporting them lower their engineering costs and improve their efficiency & productivity.

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Overview of our offerings:

Mechanical Engineering:

  • Concept Design Support & validation through 3D Modeling, advanced FEA techniques (NVH, Fatigue, Durability) etc.
  • Feasibility studies using kinematic simulations, Design of components/sub-assembly based on form, fit & functions
  • Design of Hydraulics / Pneumatics based on Schematics Power Calculations
  • Value Engineering (FMEA/DFA/DFM/DFR) studies

Electrical Engineering:

  • Motor Control Center design and detailing
  • Electrical equipment layouts & Schematics detailing
  • Distributed Control Systems (DCS)-integration
  • Programmable Logic Controllers (PLC) - programming
  • HMI / SCADA development
  • Panel Fabrication drawings
  • Mechanical, electrical and control systems checkout
  • Instrument calibration, loop check and startup support

Design Validation:

  • Validation of new designs for any machinery or components or sub-assemblies.
  • Structural Analysis: Linear Analysis, Non-linear Analysis, Crash / Impact Analysis
  • Durability/ Fatigue Analysis, Computational Fluid Dynamics
  • Moldflow simulation for plastic components
  • Metal flow simulation for pressure die casting
  • Sheet Metal stamping simulation

Process Equipment:

We provide assistance to different aspects of systems design for modular & skid mounted equipments from concept and pre-sales support through as built documentation. With knowledge of drawing practices, experience in system usage, speed & accuracy, our CAD detailing team can create illustrations, schematics, equipment layouts, fabrication drawings & detailed mechanical prints.

Deliverables: P&IDs, General Arrangement Drawings, Equipment Design & 3D Modeling, Facility Layout Drawings, tank fabrication drawings, panel layout drawings, electrical schematic & detail drawings, frame fabrication drawings, Piping Isometric drawings, weld map drawings, Bill of Materials.

The products we can support include storage tanks, pressure vessels, crushers, mixers, filtration units, heat exchangers, separators, centrifuges, evaporators, fluid bed systems, compressors, distillation columns, specialty gas generators.

Bulk Material Handling:

Neilsoft offers engineering solutions to bulk material handling units for mining, power (ash and coal handling), metals as well as cement plants. We use a 3D parametric approach and have developed our own modeling software system (the Neilsoft 3D Modeling Process) which combines Autodesk Inventor/Solidworks and other 3D modeling packages, such as Advanced Steel, Tekla etc. This helps in more accurate bill of material and shorter erection time since most of the interferences are checked at design stage itself.

Our service offerings include:

  • Mechanical layouts and concepts
  • General arrangement drawings
  • Hopper and chute layouts
  • Conveyor design
  • Storage structures
  • Structural layouts & analysis
  • Connections design
  • Fully-detailed shop fabrication drawings
  • Fully-detailed Erection drawings etc.

The products we typically support include: belt conveyors, structural steel members, hoppers & chutes, silos & other static equipment.

Packaging & Conveying Equipment:

Neilsoft, with its experience in the packaging & conveying machinery, supports our clients in improving the overall effectiveness of their installations.

Our service offerings include:

  • Mechanical layouts and concepts
  • General Arrangement layout preparation
  • Conveyor Line layout preparation
  • Conveyor design & drawings
  • Mechanism Simulation & Design Optimization
  • Automation & Controls
  • Bill of Materials
  • On-site Engineering Checkouts

The equipment we typically support include: primary packaging equipments for meat, confectionary, snacks, frozen foods, blister, sachet, stick pack, rigid tubes, vial filler, syringe filler, soft tubes, bottle & can sterilizing & filling and secondary packaging equipments for labelers, thermo formers, cartoners, wrappers, tray former, case packer; Complete lines for soft tubes, blister, sachet, vial, syringe etc.

Click here to view a flyer related to Neilsoft’s Engineering Services for Packaging | Click here to download the flyer (Pdf)

Industrial Products:

Industrial products manufacturers have challenges of managing competition from low cost manufacturing countries, managing the intellectual property rights & engineering resources during growth & lean period. Neilsoft while taking care of peripheral engineering activities allows you to focus on core R&D & product development as per market requirement.

  • Mechanical design layouts
  • New design dimension/fit/functional applied to product matrix
  • Preparing assembly drawings
  • FEA & Design Review
  • Electrical design - Preliminary BOM
  • Creating special HMI screens
  • Creating modules & special charts for production systems
  • NC Root cause analysis

The products we typically support include: pipe, tubing, hose and accessories for pneumatic & hydraulic systems, pumps & motors, compressor & generators, seals, valves, power tools, pressure washers, bearings & bushings, industrial blowers, belts & pulleys & power transmission subsystems.

Converting Machinery:

With Neilsoft’s expertise in engineering high-speed web-based manufacturing processes, we offer a wide range of engineering services for designing specialty machines for converting paper, nonwovens, plastics, films, foil, tape and elastics. Utilizing our proven global delivery model focused on improving Cost, Quality, Speed & innovative web technologies from our partners, Neilsoft provides support in custom design packages preparation for construction.

Our service offerings include:

  • General Arrangement layout preparation
  • Module Development
  • Mechanism Simulation & Design Optimization
  • Automation & Controls
  • Electrical Schematics
  • Bill of Materials
  • On-site Engineering Checkouts

The equipment we typically support includes: laminated webs, hygienic wipes, household wipes, respirator masks, medical devices, specialty packaging, sanitary napkins, panty liners, disposable baby diapers, baby training pants, adult diapers.

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Machinery & Equipment Design